Best Material for Carry on Luggage: Durable, Lightweight, and Travel-Ready Choices

Last Updated on December 15, 2025 by Cassie Moorhead

Have you ever struggled with a carry-on that just won’t fit in the overhead bin? Or felt the frustration of a heavy, hard-to-move suitcase slowing you down at the airport?

Choosing the right carry-on luggage can truly change how you travel. It makes packing easier, moving through busy terminals smoother, and keeps your belongings safe. Whether you prefer softside or hardshell, lightweight or expandable, the right material matters. In this article, we’ll explore some of the best carry-on luggage options that balance durability, weight, and style.

If you want hassle-free travel and a suitcase that works with you, keep reading. Soon, you’ll find the perfect carry-on that fits your needs and makes every trip better.

Swissgear Sion Softside Expandable Luggage

The SwissGear Sion Softside Expandable Luggage is ideal for frequent travelers who need a reliable and compact carry-on suitcase. Perfect for individuals embarking on 1-3 night trips, this luggage suits business travelers, weekend adventurers, and anyone seeking a lightweight yet durable option for short journeys.

Pros:

• 360-degree wheels for effortless maneuverability
• Expandable design allowing extra packing space when needed
• Lightweight at just 8.0 pounds, easy to carry and lift
• Retractable handle for comfortable handling
• Compact 21-inch size ideal for carry-on requirements
• Durable softside construction in stylish pewter color

Cons:

• May not accommodate longer trips due to limited capacity
• Softside material offers less protection compared to hard shell luggage
• Limited internal organization compared to some premium models

The SwissGear Sion Softside Expandable Luggage combines convenience with practicality. Its 360-degree wheels ensure smooth rolling on various surfaces, making navigating busy airports or streets easier. The expandable feature adds versatility, enabling travelers to pack extra items on return trips or when needed, without compromising the compact size required for carry-on luggage.

Constructed with a durable softside exterior in an elegant pewter color, this suitcase balances style and resilience. The retractable handle provides ergonomic comfort, and with dimensions tailored to meet airline carry-on standards, it ensures hassle-free boarding. Weighing only 8 pounds, it reduces strain while maximizing packing efficiency for short-term travel needs.

To buy this product, click here.

Carry On Luggage

The Carry On Luggage 22x14x9 Airline Approved by LOVEVOOK is perfect for frequent travelers, business professionals, and anyone in need of a reliable, lightweight suitcase that complies with airline size regulations. Its compact yet spacious design makes it ideal for those who want to travel efficiently without checking in luggage.

Pros:

• Airline approved dimensions ensure hassle-free boarding with carry-on convenience.
• Spinner wheels provide 360-degree smooth maneuverability for easy navigation through airports.
• Softside construction offers flexibility and lightweight handling.
• TSA lock enhances security while allowing TSA access.
• Large capacity fits essentials and more for business trips or short vacations.
• Lightweight design weighing only 1.0 pounds reduces travel strain.

Cons:

• Softside material may offer less protection compared to hard-shell luggage.
• Limited color options, available only in Black.

The 22-inch Carry On Luggage features precise dimensions of 22 x 14 x 9 inches, which meet most airline carry-on size restrictions, allowing travelers to avoid checked bag fees and wait times. Its spinner wheels enable effortless movement in any direction, reducing fatigue when navigating crowded terminals or hotel lobbies. The softside exterior not only keeps the suitcase lightweight but also provides some flexibility to fit into tight overhead compartments.

Additionally, the built-in TSA lock secures your belongings while complying with airport security standards, giving peace of mind during travel. The spacious interior offers ample room for clothing, gadgets, and accessories, making it a versatile choice for both men and women on business trips or leisure travel. Overall, this suitcase combines functionality, security, and portability in a sleek and practical design.

To buy this product, click here.

Lovevook Carry On Luggage

The LOVEVOOK Carry On Luggage 22x14x9 is ideal for frequent travelers, business professionals, and anyone looking for a compact yet spacious airline-approved carry on suitcase. Its lightweight design and durable construction make it perfect for those who value convenience and efficiency while traveling. If you need a reliable, easy-to-maneuver suitcase with security features, this luggage is an excellent choice.

Pros:

• Lightweight spinner wheels for effortless mobility through airports and city streets.
• TSA-approved lock enhances security and peace of mind during travel.
• Water-resistant material protects belongings from unexpected weather conditions.
• Large capacity despite compact 20-inch size, maximizing packing space.
• Softside construction allows for flexible packing and easy storage.

Cons:

• Limited color options may not suit all personal styles.
• Dimensions listed (1.0 x 1.0 x 1.0 inches) appear inaccurate, which could confuse buyers.
• May lack additional compartments compared to hard-shell alternatives.

The LOVEVOOK 20 Inch Softside Suitcase stands out with its airline-approved size and lightweight spinner wheels, which make navigating airports and tight spaces hassle-free. The suitcase’s water-resistant exterior ensures your belongings stay dry, while the TSA lock provides enhanced security, a crucial feature for peace of mind during travel. Its large capacity allows travelers to pack efficiently without worrying about baggage restrictions.

Additionally, the softside design offers flexibility when packing and storing the luggage. Its durable construction balances weight and strength, making it a dependable travel companion. Whether for business trips or leisure travel, this suitcase combines convenience, security, and style, catering perfectly to travelers seeking a practical yet reliable carry-on option.

To buy this product, click here.

Lovevook Carry On Luggage

The LOVEVOOK Carry On Luggage 22x14x9 is ideal for frequent travelers, business professionals, and anyone seeking a durable and lightweight suitcase that meets airline-approved size requirements. Whether you’re embarking on a short business trip or a weekend getaway, this carry-on suitcase offers the perfect balance of functionality and style for both women and men.

Pros:

• Airline-approved dimensions ensure hassle-free boarding.
• Lightweight design at 6.9 pounds for easy handling.
• Durable softside construction with protective spinner wheels.
• Convenient TSA lock for enhanced security.
• Spacious interior with smart organization options for efficient packing.

Cons:

• Limited color options, primarily available in black.
• Softside material may offer less protection against heavy impacts compared to hard shell luggage.

The LOVEVOOK 22 Inch Softside Suitcase features a robust yet lightweight design that makes traveling effortless. The spinner wheels provide smooth 360-degree mobility, allowing users to navigate crowded airports and tight spaces with ease. Its compact dimensions comply with most airline carry-on regulations, making it an excellent choice for those who want to avoid checked baggage fees and wait times.

Additionally, the integrated TSA lock enhances travel security, giving peace of mind to users by protecting belongings from unauthorized access. The spacious interior and well-thought-out compartments help keep clothes and essentials organized, reducing the stress of packing and unpacking during trips. Overall, this suitcase combines convenience, security, and style, making it a reliable travel companion for any journey.

To buy this product, click here.

Amazon Basics 21″ Hardside Carry-on Luggage

The Amazon Basics 21″ Hardside Carry-On Luggage is ideal for frequent travelers, business professionals, and weekend adventurers who value durability, convenience, and sleek design in their travel gear. If you need a reliable suitcase that fits overhead compartments and offers expandable space without compromising on sturdiness, this hardshell suitcase is an excellent choice.

Pros:

• Expandable design offers up to 25% more packing space
• Scratch-resistant surface maintains a clean, new look over time
• Four multi-directional wheels provide smooth and effortless mobility
• Compact dimensions (21.7″ height) ideal for carry-on compliance
• Lightweight at 6.8 pounds, reducing travel strain
• Durable hardside construction protects belongings from impacts

Cons:

• Limited color option, only available in black
• No built-in TSA lock for enhanced security
• Interior organization could be more compartmentalized

The Amazon Basics 21″ Hardside Carry-On Luggage features a sturdy yet lightweight design, making it easy to maneuver through busy airports and tight spaces. Its scratch-resistant surface helps maintain a polished look even after multiple trips, ensuring your luggage stays looking professional and fresh. The suitcase’s expandable capacity is particularly beneficial for travelers who may need extra room on return trips or for those who prefer to pack lightly on the way out but bring back souvenirs or additional items.

Equipped with four multi-directional wheels, this carry-on offers smooth 360-degree rotation, allowing effortless navigation without straining your arms or shoulders. The compact size meets most airline carry-on requirements, making it a versatile choice that eliminates the hassle of checked baggage fees and waiting times. Overall, this suitcase balances durability, practicality, and style, making it a dependable companion for various travel needs.

To buy this product, click here.

Frequently Asked Questions

What Is The Best Material For Carry-on Luggage?

Softside fabrics like polyester offer flexibility and lightweight, while hardshell materials like polycarbonate provide durability and scratch resistance. The choice depends on travel needs, style, and protection preferences.

Are Softside Or Hardshell Carry-ons More Durable?

Hardshell luggage is more impact-resistant and protects contents better. Softside luggage offers flexibility and expands easily, but may wear faster under rough handling.

How Does Material Affect Luggage Weight?

Softside luggage is typically lighter, making it easier to carry. Hardshell suitcases are heavier but offer better protection for fragile items.

Is Water Resistance Important In Carry-on Materials?

Yes, water-resistant materials like coated polyester or polycarbonate protect belongings from rain and spills during travel.

Which Material Offers Better Security For Carry-on Bags?

Hardshell luggage often includes integrated TSA locks and tough shells for enhanced security, while softside bags rely on locks and zippers with less impact protection.

Can Softside Luggage Expand More Than Hardshell?

Yes, softside luggage usually has expandable compartments, providing more packing space compared to rigid hardshell suitcases.

Conclusion

Choosing the right carry-on luggage material affects your travel comfort and luggage durability. Softside bags like SwissGear Sion and LOVEVOOK offer flexibility and lighter weight. They handle bumps well and often include expandability for extra space. Hardshell options, such as Amazon Basics luggage, provide strong protection against impacts and scratches.

These cases keep your belongings safe but can be heavier. Consider your travel needs—lightweight, water resistance, or sturdy protection. Spinner wheels and TSA locks add convenience and security. Each material has its strengths depending on your trip length and style.

Think about how often you travel and what you carry. The perfect carry-on combines durability, ease of use, and airline compliance. With the right choice, your journey will be smoother and less stressful. Choose wisely, pack smart, and enjoy your travels with confidence.